WHAT IS A junior plc engineer job
A junior PLC engineer job refers to a position in the field of engineering that involves working with Programmable Logic Controllers (PLCs). PLCs are digital computers that are used to control and automate industrial processes, such as manufacturing lines, power plants, and transportation systems. Junior PLC engineers are responsible for assisting senior engineers in designing, developing, and maintaining these automated systems. They work with PLC software and hardware to ensure that the systems operate efficiently and effectively.
WHAT USUALLY DO IN THIS POSITION
In a junior PLC engineer position, individuals typically perform a range of tasks to support the development and maintenance of automated systems. These tasks may include:
1. Assisting in the design and development of PLC programs: Junior PLC engineers work closely with senior engineers to create and modify PLC programs that control the operation of various industrial processes. They may help write code, test programs, and troubleshoot any issues that arise.
2. Conducting system testing and troubleshooting: Junior PLC engineers are responsible for conducting tests to ensure that the PLC systems are functioning properly. They may troubleshoot any issues that arise during testing and make necessary adjustments to the programs or hardware.
3. Collaborating with other engineering teams: Junior PLC engineers often collaborate with other engineering teams, such as electrical engineers and mechanical engineers. They may work together to integrate PLC systems into larger industrial processes and ensure seamless operation.
4. Providing technical support: Junior PLC engineers may provide technical support to end-users or clients who are experiencing issues with the automated systems. They may assist in diagnosing and resolving problems, either remotely or on-site.
5. Staying updated on industry trends and advancements: It is important for junior PLC engineers to stay updated on the latest trends and advancements in PLC technology. This can involve attending workshops, conferences, or completing relevant certifications to enhance their skills and knowledge.
TOP 5 SKILLS FOR THIS POSITION
To excel in a junior PLC engineer position, individuals should possess a combination of technical and interpersonal skills. Here are the top five skills required in this role:
1. Programming skills: Junior PLC engineers must have a solid understanding of programming languages, such as ladder logic or structured text. They should be able to write, modify, and troubleshoot PLC programs effectively.
2. Problem-solving abilities: As junior PLC engineers encounter various challenges and issues, they need strong problem-solving skills to identify the root cause and develop solutions. This may involve analyzing data, conducting tests, and collaborating with team members.
3. Technical knowledge: A comprehensive understanding of PLC hardware, software, and industrial automation systems is essential for junior PLC engineers. They should be familiar with different types of PLCs, sensors, actuators, and communication protocols.
4. Communication skills: Effective communication is crucial for junior PLC engineers to work collaboratively with team members, explain technical concepts to non-technical stakeholders, and provide support to end-users. Strong written and verbal communication skills are important in this role.
5. Attention to detail: Junior PLC engineers must pay close attention to detail when writing and testing PLC programs. A small error in the code can lead to significant issues in the automated systems. Being detail-oriented helps ensure accuracy and reliability in their work.
HOW TO BECOME A junior PLC engineer
To become a junior PLC engineer, individuals typically need to follow these steps:
1. Obtain a bachelor's degree: Most employers prefer candidates with a bachelor's degree in electrical engineering, automation engineering, or a related field. The degree program should cover topics such as PLC programming, control systems, and industrial automation.
2. Gain hands-on experience: While pursuing their degree, individuals can gain practical experience through internships or co-op programs. This allows them to apply their theoretical knowledge in real-world settings and develop skills in PLC programming and troubleshooting.
3. Acquire relevant certifications: There are various certifications available that can enhance the credentials of aspiring junior PLC engineers. Some popular certifications include Certified Automation Professional (CAP) and Siemens Certified Programmer.
4. Develop programming skills: It is crucial for individuals aspiring to become junior PLC engineers to develop their programming skills. They can learn programming languages like ladder logic and structured text through online courses, tutorials, or by working on personal projects.
5. Build a strong foundation in electrical systems: Understanding electrical systems and components is essential for junior PLC engineers. They should have knowledge of electrical circuits, motors, sensors, and other related concepts.
6. Stay updated on industry trends: The field of PLC engineering is constantly evolving, so it is important for aspiring junior PLC engineers to stay updated on the latest industry trends and advancements. This can be done by reading industry publications, attending workshops, or participating in online forums.
AVERAGE SALARY
The average salary of a junior PLC engineer can vary depending on factors such as location, experience, and the size of the company. According to data from Payscale, the average salary for a junior PLC engineer in the United States is around $60,000 per year. However, this can range from $45,000 to $75,000 or more, depending on the aforementioned factors.
ROLES AND TYPES
Junior PLC engineers can work in various industries, including manufacturing, energy, automotive, and pharmaceuticals. They may be employed by engineering firms, automation companies, or directly by organizations that require automated systems. Some common roles and types of junior PLC engineer jobs include:
1. PLC Programmer: Junior PLC engineers may specialize in programming PLCs and developing the necessary software to control automated systems.
2. Control Systems Engineer: In this role, junior PLC engineers focus on designing and implementing control systems that utilize PLCs.
3. Field Service Engineer: Junior PLC engineers may work in the field, providing on-site support and troubleshooting for clients who are experiencing issues with their automated systems.
4. Integration Engineer: Junior PLC engineers in this role work on integrating PLC systems with other systems or processes within an organization.
LOCATIONS WITH THE MOST POPULAR JOBS IN THE USA
Junior PLC engineer jobs are in demand across the United States. Some locations that have a high concentration of job opportunities in this field include:
1. Houston, Texas: Houston is known for its strong presence in the oil and gas industry, which requires extensive use of automated systems and PLCs.
2. Detroit, Michigan: Detroit has a thriving automotive industry, and junior PLC engineer jobs can be found in automotive manufacturing plants and related industries.
3. Chicago, Illinois: Chicago is a hub for industrial automation and manufacturing, making it a prime location for junior PLC engineer positions.
4. Los Angeles, California: Los Angeles has a diverse range of industries, including aerospace, entertainment, and manufacturing, which offer opportunities for junior PLC engineers.
5. Atlanta, Georgia: Atlanta has a growing industrial sector, with companies that rely on automated systems and PLCs for their operations.
WHAT ARE THE TYPICAL TOOLS
Junior PLC engineers use a variety of tools and technologies in their work. Some typical tools and software used in this role include:
1. Programmable Logic Controllers (PLCs): These are the central devices used to control and automate industrial processes. Junior PLC engineers work with different types of PLCs, such as Allen-Bradley, Siemens, or Schneider Electric.
2. PLC Programming Software: Junior PLC engineers use software tools like Rockwell Automation's RSLogix, Siemens TIA Portal, or Schneider Electric's Unity Pro to write, test, and debug PLC programs.
3. HMI (Human-Machine Interface) Software: HMI software allows junior PLC engineers to create graphical interfaces that enable operators to interact with the automated systems. Examples of HMI software include Wonderware InTouch and Ignition.
4. Electrical CAD Software: Junior PLC engineers may use electrical CAD software, such as AutoCAD Electrical or EPLAN Electric P8, to design and document electrical control systems.
5. Industrial Communication Protocols: Junior PLC engineers work with various communication protocols, such as Modbus, Profibus, or Ethernet/IP, to enable communication between PLCs and other devices in the industrial network.
IN CONCLUSION
A junior PLC engineer job offers an exciting opportunity to work with advanced automation technology and contribute to the design and development of industrial control systems. By acquiring the necessary skills, staying updated on industry trends, and gaining practical experience, individuals can embark on a rewarding career in this field. With a strong foundation in programming, problem-solving abilities, and technical knowledge, junior PLC engineers play a vital role in ensuring the efficient and effective operation of automated systems in various industries.